Saturday, January 5, 2013

Ettihad raway project (foundation)



Foundation:


Screen ClippingThe rail way passes through different type of soil dunes, sabkha and moving dunes. Each type needs a different method of foundation. However, foundation is done by removing the top layer of the natural soil if it’s bad then replacing it with good material such as sand that obtained from previous excavation. The sand layer must be compacted properly to prevent any settlement. Moreover, if the elevation of the foundation is higher than the surrounding dunes the protection fence is constructed close to the foundation. On the other hand, if the elevation of the surrounding duns is higher than the foundation the fence must be constructed away from the foundation to prevent the moving sand from blocking the railway or causing any troubles for the equipment.







As you see in the drawing above the height of the foundation for Ettihad rail way is two meters and the width is twenty meters. Moreover, the foundation can be simply described by three basic layers the first one is the bad layer that has to be replaced. Second is the compacted sand layer that can be obtained by previous excavation to make the railway throughout the desert. Third, is the (gadsh) sand and rocks mixed together to hold the sand layer because it can be affected by the wind. Fourth, there is a thin layer of uniform uncompact gravel. This layer is doing the same job of the cars suspension by making and a hydraulically movement it prevent the rail equipment to wear quickly and gives it a longer life span. Finally, the load is distributed uniformly from the train to the steel, sleepers, and end up in the soil.
                                                                                                                                                                              




steel                                                                                                                                          
                                                                                                                                                     
ties
sleepers

                                                                                                                 


To make the rail way on the foundation we need steel, sleeper and ties. The sleepers are casted in a factory near ALmirfa’a. However, the steel used for the sleeper is being tensioned to get a higher compression by following the next procedure. First, they tension the steel bars in the sleeper formwork. Second, the concrete mix is poured into the frame and left until it dry. Finally they steel is intentioned again so its produce a higher compressibility force for the sleepers.in addition, the sleepers places on the foundation 0.6 – 1 meter apart depending on the place and the design for the curves. Moreover, there two types of steel used in building the railway. Normal steel from Italy and the head harden steel from Austria. The steel is welded to be 50 meter long for each piece. Sleepers and the steel is taken in the work train and fixed in their place to construct the rail way. The ties must be covered with a material that prevents corrosion. After finishing the construction the railway must be checked daily for blowing the sand because it can cause the train to go out from the road. In addition for that, it can make the gravel layer more rigid and stiff which causes the equipment to wear off faster. Major Maintenance should be done regularly every two to one year for the steel.




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